How to Bandaging Stator Coil Lacing Machine For Frame Size Below 110 Stitched Cord Knit

Double side coil lacing Bandaging machine WIND-120-CL

1. Parameter

2. Performance Advantages

Protection teeth to ensure no harm for the slot liner

1) Double side coil banding machine consist of the base part, upper hook part, lower hook part,

and wire feeding part

2) Banding machine adopts Schneide motion controller to control servo system,

and human-machine interface facilitates parameter adjustment;

3) Binding lacing cycle time ≤ 1S/slot,

The tightness of the binding wire meets the customer's requirements,

and the range of movement not exceed 2mm

4) Different thicknesses of stator can be quickly adjusted for production within 5 minutes

5) For different dimension stators can quickly change tooling, with time about 20 minutes

6) Each part of the equipment has separate debugging functions and

equipped with debugging buttons for easy debugging

6) The indexing section is driven by Schneide servo motors and

can be set for slot by slot binding and slot skip binding

8) The spindle is driven by Schneide servo motor, and speed can be set

9) The needle angle is driven by Schneide servo motor, and the angle can be freely set;

10) With automatic wire feeding, automatic wire cutting, tension device, visible tension force,

and adjustable binding tension

11) Reserved network port for remote debugging and furture MES access

12) Adopting safety protection mechanism, standing posture operation, and one hand button for start

• Easy loading and unloading for heavy stators
• Single side lacing
• High quality level of the lacing process
• The entire working cycle is fully automatic excluding manual loading and unloading
• Integrable in a production line
• No need to change tooling for different stack length, only mechanical adjustment required
• Different lacing modes available, slot-by-slot lacing, slot-skipping lacing or fancy lacing

This Stator coil knit lacing machine is for lace the stator end coils one side by side,

is one process of big induction motor ac motor manufacturing covering frame 112, 132, 160

Stator coils lacing is the process of tightly securing the field coil ends of an electric motor stator with a stitched cord,

also called motor stator coil braiding.

Stator Coil Knot machine application:

Lacing is typically used on long-life-expectancy or high-efficiency motors such as some induction motor where the cost of failure is high. Generally, low-cost “throwaway” motors are not laced.

Stator Coil Knot machine parameter:

1. Dimensions of stators

The tooling is related to the stator OD,

When stator OD is same, you don't need to change tooling,

-Max Outer diameter: 140mm

-Max Inner diameter: 90mm

-Core length: 10-90mm

-Coil height: Cam of machine is related to your coil height both side

2. Binding cord

Round binding cord is widely used,

Would you please take the photo of flat binding cord for us to check?

3. Tooling changeover

Yes,the tooling change and program change can be done within 20 minutes,

and worker have to adjust the needles in height and position for the standard machine we quoted,

If you want to add special function, machine will be tailor made and cost higher,

Application:

For generator,Deep water pump,three phase motor slot insulation

Advantages:

1. Use the stator Inner side Diameter to do positioning, easy to change tooling

2. Three servo motors ensure the easy adjustment of machine and smooth lacing,

One servo motor control the stator indexing

One servo motor control the nozzle movement (the nozzle guide the stitched cord)

One servo motor control the mechanical movement of the whole machine

3. One of the top sold machine during induction motor manufacturing machines,

Upgrade every year per local user motor manufacturer's feedback

click below links to view video

https://youtu.be/0znQgQE0IF0

https://youtu.be/FlQk7VAuN2Y

How to Bandaging Stator Coil Lacing Machine For Frame Size Below 110 Stitched Cord Knit Images